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SSC static classifier
The SSC Static Classifier The SSC static classifier is a newly developed classifier with free vortex flow. As its name indicates, there are no rotating parts. Therefore, it is easy to be wear-protected for hard mineral processing. The classifier users find that the high-speed rotors are damaged easily under strong impact and abrasion, consequently, contaminating the products. This static classifier is approved to be the best solution for eliminating contamination. Furthermore, the optimized design of spiral flow and rinsing air guarantee the output of fine products free from oversize particles as well as coarse fraction clean. The SSC static classifiers can achieve a sharpness of cut point nearly as good as much more expansive multi-wheel classifier. The advantages as follows: -This classifier has neither rotor nor motor: low investment -Static classifier has no motor: low running cost - Easy to be protected with ceramic tiles or PU for iron-free production. -Easy maintenance on-site: low maintenance fee. -Sharpness of cut point as good as those of the most expensive multi-wheel classifier. - For fines collection a cyclone is sufficient, filters are not necessary. In the classifying process this kind is often used for taking away the dust from the end product to get clean particles. It is also used to separate the small amount of very big particles from the fines. When it is used for pre-classification it can optimize the main classifying process by rejecting either fines or coarse resulting in high classifying efficiency. Applications: •Suitable for classifying hard minerals, such as silica, quartz, pegmatite, feldspar, granite, ceramics…etc. •Suitable for classifying food stuff or spices particularly those with high content of fat. •Suitable for classification of flaky particles i.e. flaky metal effect pigments, talc, graphite ...etc. •Working in high temperature conditions which classifier with wheels cannot stand. Technical data: The feed rate is in a range of 20kg to 12000kg/h The cut point ranges from D97 5µm-120µm
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Ground silica production line
Ground silica production line Due to the fact that the raw material of ground silica is hard and abrasive all the grinding equipment with fast running grinding elements like impact mill, classifier mill cannot be used. Only a grinding machine with low-speed grinding elements is suitable. The classical processing system of ground silica is ball milling plus classifying system, which covers more than 90% of the market for these applications. Our design principle of ground silica production line is firstly product iron-free. Secondly, constant quality. The third energy saving and the fourth environment friendly.
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Static classifier
The SSC series of static classifiers: In cooperation with the specialist of Germany we have invented a new type of static classifier. This SSC series of static classifiers is designed with the principle of free vortex flow. As its name indicates, there are no rotating parts. Therefore, it is easy to be equipped for wear protection to achieve iron-free product. Additionally, it adapts to special requirements and can operate with hot gas or cooling air. The optimal spiral flow in combination with an efficient rinsing and quick discharge of the coarse particles guarantees a fine product free of oversize particles as well a clean coarse fraction. The SSC static classifier can achieve a sharpness of cut point nearly as good as a much more expansive multi-wheel classifier. The product is fed airborne, that allows an inline production with a mill or a dynamic classifier, i.e. to perform a two-stage classification. The airborne principle enables a closed air circulation. For fines collection a cyclone is sufficient, filters are not necessary. Two simple possibilities of adjustment in combination with a quick change of one or two parts enable the classification to cover a wide range of cut points. According to the mentioned above advantages the SSC classifiers are suitable for a very wide field of applications. It is predestined for Process Applications: · De-dusting (to get clean particles without dust) · scalping (to separate a small amount of very large particles) · pre-classification (to optimize the main classification process by rejecting either fines or coarse) Product Applications: abrasives (i.e. pure quartz, feldspar ...etc.) food (especially with high content of fat) metal effect pigments (“flakes”, must be carefully handled) high temperature material (carbon black, chemicals) Technical data: The feed rate is in a range of 20kg to 6000kg/h The cut point ranges from D97 5µm-120µm
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The lab Desk Classifying Unit
The Lab Desk Classifying Unit is an advanced and versatile equipment designed specifically for particle classification and analysis in laboratory settings. It consists of a complete classifying system, which is composed of one dosing screw, one dynamic classifier，one static classifier and a filter followed by a high pressure fan. The Classifying Test Station is absolutely necessary for new material development and scientific researchers involved in various industries, including, materials science, pharmaceuticals and chemical engineering and environmental monitoring...etc. With its advanced technology and robust design, the Lab Desk Classifying Unit provides accurate and reliable results, enabling users to make informed decisions in either engineering or research project. The Lab Desk Classifying Unit can be used not only for classifying test and new material researches, but also for production of high value-added products, such as metal powder, toners and chemicals...etc. Furthermore, by one step of classification on this test station the users can achieve products of special particle size distribution for specific application. Cut point: D97 3-120 µm feed rate: 50-500kg/h Application: For classification of almost any kind of powder products.
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No wheel classifier
No wheel classifier No wheel classifier means there is no rotor in the classifying chamber. No wheel classifier is also named static classifier. Following free vortex flow principle we have developed such a classifier. With cutting-edge technology we solve the critical problem of classifying silica, pure quartz and many other hard minerals. The feed material is transported pneumatically into the classifying chamber. The mass flow goes along the guide vanes to form a spiral flow where the classification takes place. The rinsing air comes from the bottom enhances the classifying efficiency. The sharpness of cut point of the product from no wheel classifier is comparable to that coming from the much more expensive multi-wheel classifier, which allow it stand out among the many other types of classifiers in dealing with quartz and many other hard minerals. The advantages: -This rotor-less classifier does not need a motor and complicated structure saving investment. -saving a motor means saving running cost. -Easy to use different anti-wearing material for protection. -Easy repairing on-site, no need to send back to factory saving maintenance time and cost. -Multi-functional: suitable for either take away dust from the product to get clean fractions or eliminate small amount of big particles from the product -Used for pre-classification to make the main classification more effective. -Suitable for extreme working conditions, such as high temperature. Application: For hard and abrasive minerals (quartz, pegmatite, feldspar, granite, ceramic material), abrasive products, flaky metal powder, foodstuff with high content of fat, carbon black...etc. Technical data: Processing capacity: 20 kg/hr to 12000 kg/h. Particle size range: D97 5 to 150µm
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Laboratory Classifying Unit
Laboratory Classifying Unit The Laboratory Classifying unit is an advanced and versatile equipment designed specifically for particle classification and analysis in laboratory settings. It serves as an essential tool for engineering and scientific researchers involved in various industries, including, materials science, chemical engineering, pharmaceuticals, environmental monitoring, and chemical engineering...etc. With its cutting-edge technology and robust design, the Laboratory Classifying unit delivers accurate and reliable results, enabling users to make informed decisions and drive innovation in their respective fields. Apart from classifying test the unit can also be used for production of small amount high value-added products. Technical Data: Range of cut point: D97 3μm - 75μm Feed rate: 20kg-200kg/h Application: Suitable for classifying test almost all kinds of powder products to get a variety of cut points and particle size distribution.
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Classifying Test Station
The Classifying Test Station is an advanced and versatile equipment designed specifically for particle classification and analysis in laboratory settings. It consists of a complete classifying system, which is composed of one dosing screw, one dynamic classifier，one static classifier and a filter followed by a high pressure fan. The Classifying Test Station is absolutely necessary for both new material development and scientific researchers involved in various industries, which include materials science, pharmaceuticals and chemical engineering and environmental monitoring...etc. With our innovative dynamic and static classifiers and operating procedure , by one step of classification on this test station the users can achieve products of special particle size distribution for specific application. The Classifying Test Station provides accurate and reliable results that enable the users to make informed decisions in either engineering or new material research project. Moreover, our Classifying Test Station can be used not only for classifying test and new material researches, but also for production of high value-added products, such as metal powder, toners and chemicals...etc. Therefore this classifying test station is the best of both worlds. Cut point: D97 3-120 µm feed rate: 50-500kg/h Application: For classification of almost any kind of powder products with sharp cut point and desired particle size distribution..
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Laboratory classifier
Laboratory Classification Unit The Laboratory classifying unit consists of a complete classifying system, which has a dosing screw, one dynamic classifier，one static classifier and one filter followed by a high pressure fan. The laboratory classifying unit can be used not only for classifying test, but also for classification of highly value-added products, such as metal powder, toners and chemicals. The cut point ranges from D97 3μm - 75μm. Furthermore, by one step of classification this laboratory classification unit can achieve products of special particle size distribution. The laboratory classification unit is made of stainless steel and easy to be cleaned. Sturdy structure ensures long service life. Technical Data: Range of cut point: D97 3μm - 75μm Feed rate: 20kg-1000kg/h Application: It is used for development of new products by laboratory test. I also used in production of high-value-add products such as metal powder, toners, pigments, chemicals …etc.
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